All Maize Mills in PINGLE
As a leading manufacturer and supplier of maize mills in China, PINGLE has been researching and developing maize mill technology for 35years. We are also able to design factory floor steel silos, cement silos, and the necessary auxiliary systems. Our maize mills have been exported to many countries around the world and have earned a high reputation both at home and abroad.
Our maize milling machine has the advantages of high quality, favorable price, simple design, compact structure, low power consumption, low noise, simple operation, easy maintenance, and long service life. Our maize milling machine consists of processing parts such as cleaning, threshing, grinding, and sieving. After each sieving, the unqualified corn grains are drawn out and the remaining corn grains are recycled for further grinding or powdering.
We offer maize mills, maize milling machines, i.e. maize maize-making machines, maize flour machines, maize milling plants, and maize processing machines to grind maize into maize grits, corn bran, and maize flour.
If you want to buy maize mill machines, please feel free to contact us! Our professional team will get back to you within a day.
---Advanced equipments,good quality
---Professional skills,all-related services
---High-quality and efficient technology
---Complete production line, quick delivery
---20 years of experience in the flour mill industry
---Best solution for wheat and maize processing syste
---The biggest flour mill machine manufacturer and exporter in China
---Exporting to more than 40 countries with a presence world wide
Improve Production Efficiency:
From mini setups to large-scale plants, our maize milling machines cover it all.
Experience seamless operation with our mini, small, and large maize milling machine options.
Achieve production efficiencies ranging from 5tpd to an impressive 200tpd.
Precision in Every Step:
Our advanced milling technology ensures every grain of maize is meticulously processed.
From cleaning and conditioning to determination, grinding, and automatic packing, we've perfected every stage of the milling process.
With precise controls and automation, expect consistent quality and compliance with industry standards. (view details about maize mill process)
Leading the Way in Environmental:se
Join us in our commitment to sustainable maize flour production practices.
Our environmentally friendly designs minimize energy consumption, reducing your environmental footprint.
Together, let's build a future of responsible manufacturing and premium quality flour.
Customizable Plant:
Our highly efficient and customizable equipment is tailored to meet your specific needs.
Whether you're a small, medium, or large-scale flour mill, we have the solution to enhance your productivity.
With PINGLE by your side, expect nothing less than superior performance and unmatched reliability. (view details about set up maize mill plant)
Quality Assurance:
At PINGLE, quality is not just a promise—it's our foundation.
With a team of 85 engineers and technicians and over 160 patents, innovation is at the heart of everything we do.
Rest assured, our certifications including AEO, CE, and ISO9001 guarantee equipment that meets the highest global standards.
Contact us now to explore our range of maize milling machines and embark on a journey to flour production excellence with PINGLE at your side.
Maize Mill Machine Options for Your Business
Type | Capacity Range | Features | Application | |
Size | ||||
5TPD - 20TPD | small size, easy to carry and move, simple operation, usually suitable for personal or small-scale use. | suitable for families, small bakeries or places with a small amount of flour demand. |  | |
20TPD - 80TPD | moderate production capacity, suitable for medium-sized production needs, the price is relatively more affordable. | suitable for small-scale flour milling factories, bakeries, restaurants and other places where there is a certain demand for flour. |  | |
80TD - 220TPD or customize | high production efficiency, a high degree of automation, usually require larger production sites and investment but can meet the needs of large-scale production. | suitable for large-scale production of flour in large-scale flour milling factories, food processing plants, grain processing enterprises and other large-scale production of flour. |  | |
Process | ||||
Customize Capacity | Hammer mill is favored for its high efficiency, large crushing ratio, and high production capacity in the application of maize milling field. It is suitable for fine crushing and coarse grinding processing of corn, capable of crushing maize grains and grinding them into the required powder. The hammer mill has a simple structure, easy maintenance and stable operation, so it has high reliability and durability in practical applications. | Hammer mill is commonly used in the production of maize flour, maize grits and other food ingredients |  | |
Customize Capacity | Roller milling equipment, such as a three-roller mill, also has unique applications in maize milling. It can achieve homogeneous dispersion of materials and particle size reduction so that corn particles can be evenly crushed and milled. By adjusting the distance between the rollers and choosing the right roller material, the particle size and quality of the maize meal can be precisely controlled. The design of the three-roller mill enables the material to be discharged in time, avoiding the problem of repeated crushing and thus improving the grinding efficiency. In addition, the rolling milling equipment also pays attention to environmental protection and energy saving, through the optimization of structure and process, reducing energy consumption and noise, and achieving green production | Rolling milling equipment is often used to produce high-quality maize flour, which is suitable for fine processing in food, feed and other industries. |  | |
Milling Drive Type | ||||
Customize Capacity | The Electric maize milling machine boasts several key features. Firstly, it operates using electricity as its power source, ensuring consistent output and high efficiency. Its grinding capability is reliably good, making it suitable for large-scale production requirements. Additionally, it's easy to operate and can run continuously for extended periods, making it a favored choice in maize processing enterprises. Thanks to the reliable and readily available electricity supply, electric maize grinding machinery is commonly utilized for production and processing in fixed locations. | Flour processing plants, large farms, etc. |  | |
Customize Capacity | The Pneumatic Maize Roller Mill operates based on pneumatic conveying principles for its grinding tasks. One of its key features is its ability to prevent dampness, stains, or foreign matter contamination during material transportation, thereby aiding in maintaining the purity and hygienic quality of maize flour. Moreover, there's no material retention within the pneumatic conveying device, reducing residue and waste. Typically, pneumatic maize grinding machinery sports a compact structure with a small footprint, making it suitable for spaces with limited room. Additionally, it boasts fewer moving parts and minimal wear components, resulting in relatively low maintenance costs. However, since pneumatic conveying requires a certain air pressure level, the energy consumption of pneumatic maize grinding machinery may be slightly higher compared to electric grinding machinery. | It is more suitable for places with higher hygiene requirements, such as food processing enterprises, feed processing plants, etc. It is also suitable for some places with limited space, such as small farms, farmer families, etc. |  | |
How to mill maize-A Step-by-Step Guide
First, the raw maize is brought to the plant for cleaning/pre-cleaning. This is an important step in ensuring the quality of the final product. Using slotted screens or suction devices, the machine effectively removes foreign matter such as husks, straw and dust from the maize corn, ensuring the purity of the raw material. At the same time, to prevent damage to the equipment, magnetic devices are used to attract and remove metal contaminants that may be mixed into the raw material, thus extending the life of the mills and milling equipment.
This is immediately followed by the conditioning stage. In this stage, the maize is treated with water to moisten the germ and bran for subsequent removal/separation operations. Precise control of moisture levels is essential to improve the efficiency of determination and the quality of the maize meal. A combination of degermination agents will ensure that optimum conditioning is achieved.
Determination is an optional step, depending on product requirements. The purpose of this process is to remove the germ from the endosperm to obtain a more refined maize meal and to extend the shelf life of the final product. The germ is used as a by-product in animal feed, increasing the profitability of the business.
This is followed by the milling and sifting stage. At this stage, the maize is broken down into maize meal by the combined action of drums and screens. Meanwhile, the remaining bran is removed by sieving to ensure the purity of the product.
The final step is packaging. After grinding and sifting, the maize meal is packaged into the final product. This process can be manual, semi-automated or fully automated to improve production efficiency. During the packaging process, as well as focusing on the operational aspects, it is important to consider the appearance of the product packaging to ensure that it meets market demand and consumer preferences.
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Understanding the Maize Milling Process: From Grain to Flour
Like any other industry, maize milling has its unique processes and terminology. Here’s a simple explanation of how a maize mill works and the processes that can take place during the production of maize meal and bran, depending on the set-up and size of the milling operation, and the type of maize meal required (community, super, special or very fine maize meal).
1. Cleaning / Pre-cleaning of raw maize
2. Conditioning
3. Degermination (Optional)
4. Milling and sifting
5. Packaging
Crafting Success: 12 steps Maize Milling Plant Business Plans
If you want to start a maize milling business or boshu milling business in Kenya, South Africa, Zambia, etc., avoid many investment risks by having a well thought out business plan before you start milling maize into profitable maize meal.
1. Environmental investigation
The first thing to consider is whether the accessibility is very good? Is the raw grain easy to purchase and transport? Is there electricity nearby? If not, we will choose a diesel-powered crusher. If yes, we can consider electricity; in addition, you should also consider the supply and demand of maize meal. If the demand is relatively large, then you can plan a large-scale maize milling operation
2. Determine your supplier and product information
We have learnt about the market demand and your shop location has been identified, so now it is necessary to fully ascertain some information about your raw material supplier, if you are planning to buy maize from other sources, do your homework and find a reliable and sustainable supplier. Avoid unforeseen losses or misunderstandings by having your supplier sign a contract with you. In addition, specific product quality standards, product packaging design and specifications must be identified and implemented simultaneously when executing the following plan to avoid delaying the entire project.
3. Writing a Maize Mill Business Plan
After market research, we can determine the size of our business and have some ideas, then we should write them down and organise them into a complete plan.
The plan should include our budget, target customers, market, quality of maize flour, raw material methods, competitor analysis, our selling points and risk analysis. A good business plan can help us avoid many risks. (view more about Keys For Maize Flour Milling Business)
4. Maize Mill Financial preparation and budget planning:
Evaluate the total investment required for the project, including equipment purchase, site lease or purchase, and working capital.
Make a detailed budget plan to ensure that the funds are sufficient and reasonably used.
5. Maize Mill Plant Site Selection and Planning:
According to the scale of business and market demand, select a suitable site, taking into account factors such as accessibility and environmental safety. Plan the flour site, including the layout of the production workshop, warehouse, office area and so on.
6. Selection of suitable maize milling machines
Before you start marketing and making maize meal products, you need to determine your capacity based on market research. The quality and quantity of the products you sell determine the type of plant to choose.VOSON has a wide range of affordable, high-quality mills designed for small maize milling businesses. Read more about our competitively priced maize mills at the bottom of this article. Choose a reliable supplier and you're halfway there! (view more about maize mill machines)
7. Register your business
You will need to register your business with the relevant authorities in your country/region before you can operate in full compliance with the law. During this process, you will need to choose a name for your business and maize flour products.
8. Setting up your maize mill, worker recruitment and training
Wait for the maize mill machine manufacturer to deliver the equipment and then begin construction of the mill. In the meantime, you will need to recruit some reliable workers to participate and have our engineers train them to operate and teach them how to maintain the equipment. (view PINGLE maize mill machines and service)
9. Establish a quality management system
Set up strict quality management standards to ensure stable and reliable product quality.
Regularly carry out quality inspection on the production process to find out and solve problems in time.
10. Safe production and environmental protection measures
Establish a perfect production safety system to ensure personal safety of employees and normal operation of equipment.
Comply with environmental protection regulations, take necessary environmental protection measures to reduce pollution emissions in the production process.
11. Production and sales of your maize flour products
Once the equipment is commissioned and running stably, you can officially start your business. Do you sell directly to consumers wholesale or retail? Do you need to advertise, or have you targeted a stable customer base in advance? Knowing this will also determine what kind of delivery you need and how much you should budget for it.
12. Branding and marketing:
Design a unique brand identity and packaging to enhance your brand image.
Develop effective marketing strategies, including online and offline promotions and participation in industry trade shows, to increase brand awareness.
START YOUR MAIZE MILL BUSINESS
Efficient Layouts: Designing Your Maize Milling Plant
Efficient factory layout design ensures streamlined workflow. Proper segregation of different process areas (e.g. receiving, cleaning, grinding and packaging) helps prevent cross-contamination. Hygienic practices, including regular cleaning and maintenance of equipment, are essential for producing safe and high-quality flour.
Choosing Your Right Maize Mill Type
The preferences for maize meal depend on regional and cultural factors, as well as personal tastes and budgets. Maize millers should therefore understand the preferences of their target market in order to produce maize meal that meets customers’ needs and expectations.
Super maize meal is the highest quality maize meal available and the most popular in the country, usually made from white maize and processed with equipment including a degerminator and roller mills.
Special maize meal is a high-quality maize meal typically produced from white maize. It is of a lower grade compared to super maize meal and undergoes a less complex milling process than super maize meal.
Samp is a coarser maize meal made from a combination of white and yellow maize, and is used in a traditional South African dish, Samp and Beans.
Super refined meal is fine-milled, high-quality maize meal made from white maize and processed using equipment including a degerminator and roller mills. It’s often referred to as mealie meal and is used to make the staple dish of sadza, which is a type of maize porridge.
Special maize roller meal is a high-quality maize meal typically produced from white maize. It has a slightly coarser texture compared to super maize meal and undergoes a less complex milling process than super refined meal.
Breakfast maize meal is a lower-grade maize meal often made from yellow maize and which is coarser in texture and undergoes a less complex milling process than super roller meal. It’s used to make porridge or other breakfast foods.
Fuba is a very fine maize meal used in African (Angolan) cuisine. A more complex milling process is required, which includes the use of a degerminator and a combination of roller and hammer mills to achieve the finer consistency.
Grade 1 Sifted2 is a finer maize meal made from white maize and is used to make ugali, a stiff porridge processed with equipment including rollers mills.
Sifted is a lower-grade maize meal made which is coarser in texture and undergoes a less complex milling process than grade 1 sifted meal.
Sembe is a fine meal that is a higher-quality maize meal made from white maize and processed using a more complex milling process including degerminators and a combination of hammer and roller mills. It’s finer in texture and has a lighter colour than other grades of maize meal.
Dona is a coarse meal of a lower-grade maize meal and makes use of a less complex milling process.
Main Maize Mills Technical Data Details
Our product range includes a wide range of maize flour mill plant and fully automatic maize plant.
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